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Frameless Torque Motor Stator Core

The frameless torque motor is a special type of permanent magnet synchronous motor whose core characteristic is the absence of a conventional housing, shaft, bearings, or end caps—consisting solely of two independent components: the stator and the rotor. Composed of rare-earth permanent magnet neodymium‑iron‑boron magnets (the rotor) and SMC soft magnetic composite materials (the stator), the axial-flux frameless torque motor can deliver 30–40% more torque than a radial motor of the same size. It is often employed in applications where space is limited and high torque is required, such as humanoid robots, quadruped robots, medical devices, and wheel hub motors.

Classification:

SMC soft magnetic iron core

Key words:

Frameless Torque Motor Stator Core


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Product Description

Product Name: Stator Core for Axial Flux Frameless Torque Motor

Material: Iron Powder Core

Processing Method: Powder Compaction and Molding

Advantages: High saturation magnetic flux density, high resistivity, low eddy current losses (iron losses).

Surface Treatment: Electrophoretic Black

Dielectric strength: Different coatings can be selected according to requirements.

 

Material Grade HM-S3 HM-S4 HM-S5 HM-S6 HM-S7 HM-S8
Average particle size, µm 212 212 212 105 212 212
Loose Density 3.28 3.35 3.18 3.05 3.16 3.3
Compressibility 7.61 7.63 7.52 7.30  7.52 7.5
Resistivity, μΩ·m 120 165 90 9000 600 700
u-max
Bm    T
750 850 720 400 770 600
1.62 1.63 1.59 1.45 1.57 1.57
Iron (W/kg)
0.8T, 1kHz
85 83 82 86 84 60
2. Loss Characteristics            
Test frequency SMC Core Laminated molybdenum steel sheets
HM-S3 HM-S4 HM-S5 0.2mm 0.35mm 0.5mm
200HZ 14.35 13.97 13.82 6.1 7.6 10.1
400HZ 30.35 30.1 29.4 14.6 19.7 28.4
600HZ 48 47.2 45 25.6 36.4 53.3
800HZ 67.1 66.14 67 38.4 62.1 85
1KHZ 82.2 83 84.7 52.4 85.6 119.4
2KHZ 208 205.2 210 147.7 243 344.5
4KHZ 524 513.1 526.9 445.9 717.7 1201
6KHZ 944.5 961.4 975.4 856 1406 2126
8KHZ 1456 1454 1475 1354 2864  
10KHZ 2057 2059 2248 2159 4156  

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